Duerkopp Adler 743-115 Manual de Instruções

Consulte online ou descarregue Manual de Instruções para Máquinas de costura Duerkopp Adler 743-115. Duerkopp Adler 743-115 Programming instructions Manual do Utilizador

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Contents page:
Part 4: DAC class 743-115 programming instructions
Program version 743-115-1012
1. General
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Operating terminal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Memory card
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Saving and loading programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1.1 Transferring data to the memory card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1.2 Transferring data from the memory card to the controller . . . . . . . . . . . . . . . . . . . . . 6
3.2 Changing the memory-card battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
4.1 Sewing and test programs: menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Changing parameter values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. Sewing programs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1 Calling the sewing-program parameter screens . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Starting the machine program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3 Main screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3.1 Main-screen messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4 Global parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.5 Program parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.6 Program sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6. Setting and test programs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.1 Calling the setting and test programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.2 Machine parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.3 Machine-specific setting and test programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.3.1 Setting the machine type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.3.2 Sewing-foot setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3.3 Testing the step drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3.4 Testing the stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.4 Multitest system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4.1 Displaying the check sum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4.2 Testing working memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.4.3 Selecting receiver elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.4.4 Testing receiver elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.4.5 Selecting transmitter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.4.6 Testing the step drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.4.7 Testing the sewing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.4.8 Displaying error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
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Ausgabe / Edition: 03/00
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Resumo do Conteúdo

Página 1 - Contents page:

Contents page:Part 4: DAC class 743-115 programming instructions Program version 743-115-10121. General . . . . . . . . . . . . . .

Página 2

5.2 Starting the machine program –Turn on the main switch.The controller is initialised.–The DÜRKOPP-ADLER logo briefly appears in the display.If one

Página 3 - 1. General

5.3 Main screenThe main screen displays the seam image, sewing program andprogram sequence, program name and the dart lengths with theirallocated siz

Página 4 - 2. Operating terminal

Piece counterThe current piece-counter reading is displayed on the right (e.g. "Σ : 0099").The piece counter shows the number of pieces comp

Página 5 - 3. Memory card

5.3.1 Main-screen messages"Rail change required" messageIf a sewing-program change necessitates a guide-rail change, awarning message automa

Página 6

"Thread break" messageIf a thread break occurs during sewing, a message to that effectappears at the end of the sewing cycle.When a thread-c

Página 7 - 4. User interface

"Cannot be sewn" messageAfter a change of sewing program or material-guide rail or theamendment of a sewing program a plausibility check is

Página 8

"Rail change required" messageThis menu prepares for the rail change. –Press key 1 on the decimal keypad.The rail moves to the left.The rai

Página 9 - PP: 01 <ROM LINKS>

"Change thread" messageThis menu prepares for a thread change.–Press key 2 on the decimal keypad.The material-guide rail moves to the left a

Página 10

5.4 Global parameters ( GP)Global parameters are parameters that are valid for all sewingprograms.Example: If the stacker is switched on, allpieces a

Página 11 - 5.3 Main screen

Sewing speedEntry: 100 to 4800 rpmSingle stepThis parameter is used to test and adjust the sewing machine quickly.Sewing is halted at pre-set items.Pr

Página 12

Contents page:7. Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 13 - 5.3.1 Main-screen messages

Rail codeEntry: rail code in the X and Y directionsThe guide-rail co-ordinates are impressed on each rail. Toleranceswhen the rail bends may make it

Página 14

–Select the required co-ordinate point with cursor keys ”!" or """.The parameter symbol appears in reverse video.–Press Enter.–Ent

Página 15

5.5 Program parameters (PP)Parameters for programming the various sewing programs arearranged under this menu item.These parameters enable the seams

Página 16 - ● ❍❍ ❍❍❍

Enter program name This parameter can be used to assign a program name to each sewingprogram.The program name must consist of a maximum of 16 letters.

Página 17

Assign dart-length sizesThis parameter is used to assign dart-length sizes. Up to 5 sizes canbe entered for each dart length.Procedure–When the main

Página 18 - 5.4 Global parameters ( GP)

Variable dart depth ON/OFFThis parameter determines whether the same dart depths are set forall dart lengths when dart lengths are programmed or wheth

Página 19

Program dart form This is where the dart-length co-ordinates are programmed.You are prompted to enter only the co-ordinates required for the seamtype

Página 20

Select fabric thicknessthin fabricmedium fabricthick fabricRail codeA sewing program can be assigned to a particular material-guide rail.Entry: jacket

Página 21

5.6 Program sequences ( PS )Individual sewing programs or program sequences are groupedtogether under this menu item.A total of 50 independent progra

Página 22 - 5.5 Program parameters (PP)

Turning the automatic sewing-program switch on and offIf this function is on, then when one sewing program has beencompleted the controller automatica

Página 23

1. GeneralThis manual contains important information on the safe, correct andeconomical use of the new-generation "DAC" (Dürkopp Adler Cont

Página 24

6. Settings and test programsThe machine software includes various machine-specific settings andtest programs, as well as the well-known Multitest sy

Página 25

6.2 Machine parameters ( + )The machine parameters describe the technical version of the sewingmachine, as well as

Página 26

Number of stitchesThe number of stitches for the individual regions of the dart or theside-seam is entered separately for the three different fabricth

Página 27

–Select fabric thickness 1 - thin.fabric thickness 1 - thinfabric thickness 2 - mediumfabric thickness 3 - thick –Select the vectors individually and

Página 28 - 5.6 Program sequences ( PS )

Stitch lengthThe stitch length can be entered separately for individual regions ofthe dart or side seam and for the various fabric thicknesses.Entry:

Página 29

–Select the stitch-length regions individually and enter the stitchlength.After entering all three stitch lengths for fabric thickness 1:–Select fabri

Página 30 - Selftest

Piece counter (overall piece counter)Entry: none, display onlyReference correctionCAUTION:The reference position is precisely adjusted in our works wi

Página 31

6.3 Machine-specific setting and test programs ( + )The machine-specific test programs are used to adjust and test

Página 32

6.3.2 Sewing-foot settingThis program is used to run the "sewing-foot setting" test.The test takes place in stages that are initiated indiv

Página 33

6.4 Multitest system ( + )The Multitest system consists of a number of programs for the rapidtesting of receiver and t

Página 34

2. Operating terminalData is input and output via an operating terminal with an LCD displayand a multipurpose keyboard.Stop buttondisplaydecimalfunct

Página 35

6.4.2 Testing working memory This program tests the microcomputer’s working memory (RAM).–Press the Enter key to run the test program.The display sho

Página 36

–Enter the code number of the required receiver element on thedecimal keypad.The abbreviated designations in the wiring diagram are used ascode number

Página 37

CAN node 743-115-0receiver functionelementSC001 light barrier fabric promptSC002 upper-part catchSC003 rail code 1SC004 rail code 2SC005 rail code 3SC

Página 38 - 6.3.4 Testing the stacker

6.4.4 Testing the receiver elements This program tests the receiver elements.–Press the Enter key to run the test program.–Operate the receiver eleme

Página 39

6.4.5 Selecting the transmitter elements This program checks the function of the transmitter elements. Caution: danger of injuryDo not reach into th

Página 40 - Input-Nr.:

Main distributor outputstransmitter functionelementYC008 folding table vacuumYC007 vacuum-lift fabric sectionsYC006 extend folding table YC005 clear f

Página 41

6.4.6 Testing the step drive This program tests the material-guide rail drive.CAUTION: danger of breakageDo not allow the step drives to travel as fa

Página 42

6.4.7 Testing the sewing drive This program is used to test the needle positions and the various rpmstages of the sewing drive.–Press the Enter k

Página 43

6.4.8 Displaying error messages This program displays the last 10 error messages.–Press the Enter key to run the test program.The last 10 error messa

Página 44

7. Error messagesIn the event of an error in the control system or in the machineprogram the display shows the corresponding error number.The followi

Página 45

3. Memory card3.1 Saving and loading programsThe memory card (RAM card) is a long-term storage medium forsewing programs.It enables sewing-program d

Página 46 - Stepper-Motor : 1

A. AppendixA.1 safety messagesDuring operation the sewing machine is constantly interrogated by thecontroller about matters with safety implications

Página 47

Sewing-length range exceededIncorrect insertion position (side seam only)The side-seam insertion range is marked on the clamp strips with twored flags

Página 48 - MULTITEST

A.2 Summary of seam typestype: 001Y 01 = dart depthtype: 002Y 01 = dart depth 1Y 02 = dart depth 2X 01 = waist pointtype: 003Y 01 = dart depthX 01 = w

Página 49 - 7. Error messages

A.3 Creating a seam programIn these examples we explain how you can create your own programfor a jacket-breast dart from one of the seven standard pro

Página 50 - A. Appendix

2. Copying a seam program–When the main screen is displayed press function key F2.The program-parameters screen appears.–Select a parameter

Página 51

4. Entering a program sequence –When the main screen is displayed press function key F3.The "program-sequences" screen appears.–Use the curs

Página 52 - A.2 Summary of seam types

A.4 Programming a seam–When the main screen is displayed press function key F2.The display switches to the sewing-program screen.–Select the "equ

Página 53 - 1. Selecting a seam type

–If required, enter the next two sizes as described above.–Press the F1 key to leave the menu. –Select the "program dart form" parameter wit

Página 54 - 3. Entering a program name

–Activate the required additional functions.–Press the "STOP" key and then the F1 function key to leave themenu.The code-number entry prompt

Página 55

–Select the vectors individually and enter the number of stitches.–Press the F1 key to leave the menu.–Select the "stitch length" parameter

Página 56 - A.4 Programming a seam

3.1.2 Transferring data from the memory card to the controller CAUTION:The sewing machine must not be switched off during the transfer ofdata to the c

Página 57

A.5 Switching programs A.5.1 Switching from the ”dart” to the ”side-seam” programSwitching from the ”dart” to the ”side-seam” program is carried out i

Página 58

A.6 Seam description A.6.1 Seam vectors A dart seam or side seam is divided into individual vectors. Thenumber of stitches in the individual vectors

Página 59

A.6.2 Stitch lengths in the seamWith certain exceptions, stitch lengths for the individual vectors can beseparately programmed.The following stitch le

Página 60 - A.5 Switching programs

A.6.3 Stitch-compression correction value at the seam endstart of stitch compressionend of stitch compressionThe position of the stitch compression in

Página 61 - A.6 Seam description

4. User interface4.1 Sewing and test programs: menu structureThe user interface exclusively employs internationally intelligible symbols.The individu

Página 62

4.2 Changing parameter valuesThe parameter values are changed in the individual parameterscreens.–Select the required parameter with cursor keys ”!&q

Página 63

5. Sewing programsThe 743-115 can run 99 different sewing programs, 92 of which are freely programmable.50 independent memory locations are availabl

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